When dealing with urgent orders, wstitanium’s expedited service process can compress the delivery cycle to an astonishing 72 hours, which is over 90% faster than the industry average of 4 weeks. For instance, when a drone company encountered a key propeller fixture breakage during event preparation, wstitanium completed the entire process from 3D modeling to five-axis CNC machining within 24 hours through its digital production line. The titanium alloy component produced weighed 150 grams and had a dynamic balance deviation of less than 0.1 grams per millimeter. The client was able to resume flight tests within 96 hours, avoiding a loss of nearly 2 million yuan due to event delays.
The core of its high-speed delivery lies in its 5,000-square-meter integrated manufacturing base, which is equipped with 28 continuously operating processing machines. Through an automated material handling system, the interval between processes is shortened to 15 minutes. Drawing on the experience from Boeing’s 787 supply chain acceleration program, wstitanium adopted a concurrent engineering strategy for the production of a certain aviation support. It overlapped the traditional 25-day process planning, heat treatment, and quality inspection steps. Eventually, it completed the batch delivery of 300 pieces within 7 working days, and the defect rate of all components in X-ray inspection was controlled below 0.05%.
Through the intelligent order allocation algorithm, wstitanium’s cloud platform can analyze the capacity utilization rate of 12 global cooperative factories in real time, increasing the production load balancing degree to 85%. Just as in the case of equipment maintenance at Tesla’s Gigafactory, wstitanium once provided custom bushings for the robot end effectors at the Shanghai Gigafactory. By using a distributed manufacturing network, they were produced simultaneously in Germany and China, enabling precision components with a diameter of 50±0.01 millimeters to be transported by air within five days It saves 60% of international logistics time compared with the single-origin model.
For highly complex medical implants, wstitanium employs a simultaneous technology of metal 3D printing and precision machining, reducing the traditional six-week hip joint prototyping process to just ten days. Referring to the data from Johnson & Johnson’s accelerated market launch program for orthopedic products, the titanium alloy porous structure implant it produced precisely controlled the porosity at 65%±3% while maintaining a yield strength of 550 megapascals, promoting a 20% increase in the growth rate of bone cells. This efficiency enabled the medical device company to start clinical trials three months ahead of schedule.
In terms of quality assurance, wstitanium’s rapid inspection line integrates a three-coordinate measuring machine and a spectrometer, reducing the quality inspection time from 8 hours to 45 minutes. Just as it performed in serving the COMAC C919 project, full-size measurements were conducted on the 2-meter-long wing connection components, achieving a measurement accuracy of 0.02 millimeters at 1,200 collection points. At the same time, through constant environmental control with a temperature of 15-25℃ and a humidity of 40%, all dimensional tolerances were maintained at the highest level of the AS9100D aviation standard.